Tyre ball mill China

1.What is a tyre ball mill ?

Tire ball mill is an innovative ball milling equipment that abandons the traditional gear transmission method of ball mills and uses tires as transmission and support components.

Tyre ball mill are mainly suitable for dry and wet grinding solutions in the electric power and mining industries; due to the tire-driven method, the inner liner of the ball mill is generally made of rubber liner with light weight, low noise and high wear resistance. And sometimes manganese steel liner is also ok . The grinding medium can be steel balls, ceramic grinding balls, steel rods or stone balls, etc.

Tire ball mill consists of Feed chute,Rubber Liner and Lifter Plate Assemblies,Flange,Rubber Lined Discharge Cone,inspection hole,discharge port,Overflow,Custom wheels and hub assemblies,heavy tires,Heavy Structural Base Frame,Helical Gearbox,motor,and Cylinder etc

tyre ball mill China tire

Tyre ball mill

2.Core Transmission and Structural Advantages

2.1. High transmission efficiency and low energy consumption

·Friction transmission: It uses the friction between the tire and the rolling ring for transmission, reducing the complex meshing energy loss in traditional gear transmission.

·Significant energy saving: Compared with traditional ball mills, it can save about 20% -35% of electricity under the same working conditions, and the long-term economic benefits are very considerable.

2.2. Low maintenance cost and long lifespan

·Eliminating large and small gears: The most easily worn, frequently maintained, and replaced components of traditional ball mills are the small and large gears. The tire ball mill completely eliminates this structure, fundamentally solving problems such as gear wear, tooth breakage, and oil leakage.

·Long tire life: As the core transmission component, tires have good elasticity and wear resistance, long service life, and are easy to replace. The cost is much lower than replacing a large set of gears.

2.3. Smooth operation with extremely low noise

·Shock absorption and noise reduction: Tires have good elasticity and can effectively absorb vibrations and impacts during the operation of the grinder, making the equipment run very smoothly.

·Improving working environment: The operating noise can be reduced to below 85 decibels, much lower than traditional ball mills (usually exceeding 100 decibels), greatly improving the working environment for operators and meeting environmental requirements.

3. Operational and performance advantages

3.1. Smooth start-up, overload protection

·The elastic properties of tires allow for buffering of huge starting torque during start-up, achieving soft start and minimal impact on the power grid.

·When there is too much material or abnormality in the cylinder, there can be "slippage" between the tire and the rolling ring, which plays a natural overload protection role and avoids burning out the motor or damaging the equipment.

3.2. Easy installation with low basic requirements

·Compact structure and relatively light weight.

·Due to low vibration, the requirements for equipment foundation are not high, which can reduce the civil engineering cost and construction period of infrastructure construction.

3.3. Good sealing and no oil leakage

·Completely eliminating the necessary lubricating oil system in traditional gear transmission, there is no problem of gearbox oil leakage polluting the environment and materials, especially suitable for industries that require cleanliness.

4.Applicable scenarios

In summary, the core advantages of tire ball mills can be summarized as energy saving, noise reduction, and maintenance free.

Applicable industries:

·Mining industry: Grinding of metal and non-metal ores.

·Building materials industry: preparation of cement, ceramics, and glass raw materials.

·Chemical industry: Fine grinding of various chemical raw materials.

·Environmental protection field: areas with strict requirements for noise and pollution control.

5.The difference between tyre ball mill with ordinary ball mill

5.1. Transmission method

Tire ball mills usually use tires as transmission

Ordinary ball mills use gear drive, ceramic ball mills mostly use belt drive

5.2. Liner