Overview
Ceramic disc vacuum filter is a solid-liquid separation equipment that uses vacuum as the filtering power. It has the advantages of efficient filtering, simple operation, and easy maintenance. Widely used in mineral processing, metallurgy, chemical industry, petroleum, wastewater treatment and other fields.
It consists of multiple filter disks mounted on a horizontal hollow shaft, each disk being divided into several small fan-shaped filter blades, each fan-shaped filter blade forming a filter chamber.
Machine parts:
1. Body: The framework of the device.
2. Drive system: including motor, reducer, and open gear, used to drive the rotation of the filter disc
3. Filter disk: the core component of the equipment, composed of multiple disks, with filter cloth installed between the disks
4. Filter cloth: used to intercept solid particles.
5. Filtrate collection system: Collect filtrate.
6. Vacuum system: Provide necessary vacuum pressure difference.
-
Working principle
The working principle is to use a vacuum system to create a pressure difference on the filter disc, so that solid particles in the liquid are intercepted by the filter cloth, and the liquid flows out through the filter cloth, thereby achieving solid-liquid separation.
The specific process is as follows:
1.Filtering process:
Inject the liquid to be filtered into the filter disc. In the adsorption zone, a vacuum pump forms a pressure difference on both sides of the filter medium. The liquid is filtered through the filter cloth, and solid particles are intercepted by the filter cloth, forming a filter cake.
2.Dehydration process:
After this part of the filter disk separates from the slurry and enters the dehydration zone, the filter cake continues to remove water under the suction force of vacuum. The filtrate passes through the filter cloth and is discharged through the filtrate tube and distribution head.
3.Unloading process:
The filter cake is unloaded in the unloading area by a reverse air blower and falls into the discharge chute.
The entire homework process is carried out in a continuous loop.
-
Features & Benefits
1. High filtration efficiency:
The disc vacuum filter has high filtration efficiency and can filter materials of different particle sizes, improving production efficiency.
2. Stable equipment operation:
Equipped with imported integrated control systems and high-quality materials, the equipment operates stably and has a long lifespan.
3. Easy to clean and maintain:
The design is simple, and the open structure is easy to clean and maintain, saving time and reducing the risk of mechanical component damage.
4. Relatively low cost:
Compared with other types such as membrane or plunger vacuum pumps, the overall cost of disc vacuum filters is more economical, especially more competitive on small production lines.
-
Specifications
Technical Parameter
Model
Filter area(m²)
Discs/filters(pcs)
Plate diameter(mm)
Dimension(mm)
Weight(kg)
Power(kw)
Power(kw)
Tank volume(m³)
TC-1
1
1/12
1520
1250*2480*2330
475
9
7.16
0.21
TC-4
4
4/12
1520
2900*1800*1900
750
9.3
7.16
1
TC-6
6
3/12
1520
2900*2450*2100
2000
12.15
9.7
1.2
TC-12
12
6/12
1520
3850*2450*2100
3500
16.69
12.65
2.2
TC-15
15
5/12
1920
4000*2900*2600
5000
15.45
10.75
2.7
TC-21
21
7/12
1920
4600*2900*2600
6800
17.75
13.05
4
TC-24
24
8/12
1920
4900*2900*2600
7500
20.95
15.55
4.5
TC-30
30
10/12
1920
5400*2900*2600
9000
20.95
15.55
5.5
TC-36
36
10/12
1920
6000*2900*2600
10000
25.355
17.85
7
TC-45
45
12/15
1920
6900*2900*2600
12000
27.55
19.85
8.5
TC-60
60
12/15
2060
7440*3260*3060
20100
37.5
25.5
12.5
TC-80
80
12/16
2100
7600*3260*3060
28000
48.5
38.5
16.2
TC-120
120
12/24
2100
10000*3260*3060
36000
48.5
39.5
20
TC-150
150
12/30
2100
11800*3260*3060
42000
48.5
42.5
24
Material Parameter
Ore
Size distribution
Feeding concentration
Capacity kg.（m2h）-1
cake moisture %
Gold concentrate
-200~-325 mesh
50-60
900~1500
6.5~11.5
Gold tailings
-200~-400 mesh
45-60
400~600
13~16
Copper concentrate
-200~-325 mesh
45-60
600~900
6.5~12
Iron concentrate
-200~-325 mesh
40-60
850~1500
6~10
Zinc concentrate
-200~-325 mesh
50-60
750~900
6.5~12
Lead concentrate
-200~-400 mesh
50-65
650~800
10~12
bauxite
-200~-325 mesh
50-60
350~450
10.5~12
Lead zinc tailings
-200~-325 mesh
50-65
350~550
12~16
Sulfur concentrate
-200 mesh 80%
50-65
350~790
8~12
Refined coal
-200 mesh 80%
50-65
550~930
18~20
zinc oxide
-200 mesh 75%
55-65
620~1200
8~12
fluorspar
-200 mesh 60%
55-65
750~900
8~12
-
Inquiry
Please write down your requirement and contact details in the following form. You can also send a message to us by this email sales@staurk.com, we will reply to you within 24 hours.
Inquiry